Empowering Operational Excellence in the Aluminum Extrusion Industry
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Engineering, technology and people solutions tailored to
your operation
Leverage our experience and perspective to outperform competition and grow your business. We bring a blend of technical and management expertise in the manufacturing environment to untangle your quality, process, and performance problems, deploy better processes across your organization, and help you manage adoption.
Struggling with inconsistent production, quality issues, or employee turnover?
We’ve helped many clients in the aluminum extrusion industry increase efficiency and throughput, scale production, improve quality, reduce waste and skyrocket revenues.
We offer practical solutions to:
Quality challenges
Process challenges
Performance challenges
Maximize output without increasing overhead
Improve your process so you can sell 10-30% more – without adding employees or equipment. We help you get the most out of your current resources to produce more by delivering:
- Practical equipment maintenance recommendations that result in measurable improvements in efficiency
- Meaningful employee training that has an immediate impact on performance
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Maximize output without increasing overhead
Improve your process so you can sell 10-30% more-without adding employees or equipment. We help you get the most out of your current resources to produce more by delivering:
- Practical equipment maintenance recommendations that result in measurable improvements in efficiency
- Meaningful employee training that has an immediate impact on performance
Optimize product quality & customer satisfaction with a targeted quality management program
At MetalStar Consulting, we are passionate about quality. We can assess your current processes and materials to identify quality issues and work with you to improve product quality while minimizing waste.
- Quality assessment
- Metallurgical problem-solving
- Product variation reduction
- Best practices in extrusion development
- Quality management program design and implementation
- Billet supplier qualification
- Alloy development
Projects Completed
Employees Trained
Years of Experience
Quality Issues Solved
Improve operational performance and grow your revenue
Whether you are a billet supplier, an extruder, or an extrusion user, we can help you achieve technical excellence and boost operational efficiency.
Work with us to revamp your processes and tools to increase quality, profitability, and performance – and deliver exceptional product & service to customers.
Improve operational performance and grow your revenue
Whether you are a billet supplier, an extruder, or an extrusion user, we can help you achieve technical excellence and boost operational efficiency.
Work with us to revamp your processes and tools to increase quality, profitability, and performance – and deliver exceptional product & service to customers.
Create a scalable production system
Design every operational process based on the latest best practices to scale up and down hassle-free. Manage the changing workloads seamlessly and know how much you can produce without needing to expand your space, equipment or workforce.
Engage employees and boost retention
We love your people! We believe engagement leads to employees taking ownership, boosting not only production results, but employee satisfaction and retention. We work with your team to identify frustrations, needs, and training gaps – and deliver solutions tailored to your culture, environment, and budget. You’ll often find us stopping by to catch up with your employees when we’re on site.
Engage employees
and boost retention
We love your people! We believe engagement leads to employees taking ownership, boosting not only production results, but employee satisfaction and retention.
We work with your team to identify frustrations, needs, and training gaps – and deliver solutions tailored to your culture, environment, and budget. You’ll often find us stopping by to catch up with your employees when we’re on site.
Improve organizational alignment between leaders and employees to achieve your vision of success
We get your leadership, managers, and production team on the same page and behind the same goals, so they can move forward productively.
Your MetalStar Consultant will help you manage the ongoing conversation and conduct periodic assessments to ensure that the changes you make are sticking.
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Close more sales with expert technical support
- Need metallurgy expertise to drive response at your sales meetings?
- Looking for assistance educating your customers on your product?
- Ready to update your sales presentation?
We deliver formal reports, tailored technical materials and insights for your sales presentations, and even on-site customer needs assessments.
We help you solve problems
Stuck? We’re on-site at hundreds of facilities every year. We know what works and are happy to offer answers to your pressing challenges.
Contact Us
(715)680-8409
contact@metalstarconsulting.com
Office Hours
Mon-Fri: 9am - 5pm
Sat-Sun: Closed